Giammalvo Files
Mark Giammalvo specializes in driveability
diagnostics at his family
business, Sam Giammalvo's Auto Sales & Service,
Inc. in New Bedford, MA.
Mark, who has been with the business for
over 20 years, is an ASE Master
Technician and Parts Specialist. He also holds the ASE L1
certification, and has an associates degree in business
management.
Mark is also a writer for Motor Age Magazine
and is the past secretary of the Alliance of Automotive Service
Professionals, (AASP).
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What! Information Lockout Again?
But it's Just a Dehumidifier!
(Printed in the Journal
of The Alliance of Automotive Service Providers, AASP)
Ok, your thinking, here
he goes again complaining about the lack of automotive repair
information. Well, repair information yes, but not automotive
information this time. Still stumped? Read on:
Two years ago I decided that I was tired of the sticky cellar syndrome.
Tired of the squish squash sound that my shoes made when I walked
around in my cellar at home in the summer months as the latex floor
paint started to bubble up in the humid weather. At that time I went to
Home Depot and purchased their best model (Maytag 65 pint)
dehumidifier.
Although it added to my electric bill more than expected, it sure
worked great the first year. I had the unit set to automatically drain
via a hose into my sump pit. That saved me from having to dump out the
water bucket twice a day. I just turned it on and let it run.
I noticed in the users manual that my model had an electronic defrost
feature. Although the explanation of this defrost mode was only two
sentences long, it appeared that my model had the ability to sense ice
on the evaporator and thus go into a defrost mode to melt the ice. On
one cool spring day back in 2005, I remember hearing the dehumidifier's
fan suddenly on high speed. When I inspected the unit closer, I noticed
that the dehumidifier had shut off the compressor and defaulted to high
speed blower. I then looked inside and observed ice melting off the
evaporator. In a sense, I had stumbled on part of the strategy of this
units computerized defrost cycle.
All was well until spring of 2006. In late April last year I noticed
the cellar getting musty and decided to get the unit ready for the
season. I cleaned the air filter, plugged it in, turned it on and let
it go. One day later, I noticed that the unit was now very loud and
vibrating. I looked behind the air filter and noticed that the
evaporator was now encased in a huge block of ice. Strangely enough,
the compressor was still running and the fan was on low speed. It
appeared that the defrost mode was no longer working.
Later that week I contacted Maytag and was advised that my unit had a
5-year warranty. The Maytag repair center put me in contact with a
local appliance repair shop in the area. At this point, arrangements
were made for me to drop off the unit and I did so. Several days later,
I received a call from the technician at the repair shop stating that
my dehumidifier was functioning normally and that they were not
observing any icing on the evaporator.
Although I was not to happy with this response, I had no choice but to
pick up the unit and try it again in my home. Not even a full day had
passed when I could hear the odd vibrating sound coming from the
cellar. After inspecting the unit again I observed heavy icing on the
evaporator. I continued to let the unit run and decided to bring it
back to the repair shop again the next day, this time, fully iced over.
Let me tell you, this thing was heavy before but it weighed a ton now.
It was sort of like transporting a mini-iceberg.
Now I showed the service technician how the evaporator was barely
visible, now encased in a block of ice. Needless to say, after a week
of running at their shop, they called to tell me that the ice had
melted and the unit never iced-up again for them. In polite terms they
told me to pick up the unit and not bring it back.
At this point, I wanted to send this thing through their display window
but I know that's not the civil thing to do, and besides, I didn't buy
it from them anyway. Sort of a: "Don't shoot the messenger" issue you
might say.
Now fuming back home, I called Maytag Corporate again and explained my
dilemma. The Maytag representative then suggested an alternate warranty
service provider, about 50 minutes away from me. Armed with the phone
number I called this service shop and was told to drop the unit off in
their unlocked dumpster at such and such a location. What? That's nice,
I'm going to drop off a 200-dollar dehumidifier in a dumpster on the
outskirts of Boston. Right!
To cut this story short, I wound up living with the problem. The icing
only occurred early in the season and once June hit, the unit worked
fine all summer.
This year I tried running the unit again, this time in early May. Sure
enough, the ice came again out of nowhere, like a spring snow storm. At
this point, I recalled that I had purchased the factory service manual
several years ago for my Maytag electric wall oven. The service manual
was helpful and even showed how to extract fault codes and their
meaning. (Yes home ovens now have fault codes. It's gotten that crazy).
I called Maytag and asked to purchase a service manual for my
dehumidifier. Things now got interesting. The Maytag representative
stated that my Maytag dehumidifier is actually made for them by the
Fedders Corporation and that, although they do not have a repair manual
for this model, Fedders may offer one. Now I called Fedders and
questioned them. Astonishingly, they admitted that there is no factory
repair manual for Fedders or Maytag dehumidifiers. The only published
items are the owners manual and a copy of the wiring diagram which is
already on the inside front cover of each dehumidifier. How the heck do
you diagnose and repair this thing? Strangely enough, I guess they use
the "Buy it and try it" parts replacement methodology.
Now, as frustrated as ever, I decided to open the unit and take a peek.
What the heck, if I break something I'll just throw the whole thing out
at this point. Besides, what value does the 5-year warranty have
anyway? With the case split open, I noticed a sensor clipped to the
side of the evaporator. Presuming they mounted this sensor here to
sense evaporator temperature, I removed it from its bracket for a
closer inspection. The sensor was a 2-wire type with about 2 feet of
low voltage wire that plugged into the electronic control panel.
Browsing Google with my model number proved interesting. This sensor is
sold with the actual control panel. All and all its about a 40-dollar
part and seemed easy to change. Had I brought home a volt/ohm meter I
would have checked to see of it was stuck open or closed. Then again,
with no test information available, anything would be a guess at this
point. I decided to move the sensor from the side of the evaporator and
place it right in direct contact with the face of the evaporator. I
reassembled the unit and gave it a run. After 1.5 hours I watched as
the evaporator started to ice over. Suddenly, the compressor shut down
and the fan went to high blower. Alas, the defrost cycle was working
again. Had I repaired it with the alternate placement of the evaporator
sensor or was this just a coincidence? All I know is that it
seems fixed for now.
To think I thought that information lockout just affected the
automotive industry. All I can say is, good luck to you if you're a
home appliance repair technician. Better keep a lot of spare parts on
hand and be ready to re-engineer things as needed.
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